Equipments & Services

Equipments

1. Raw Material Preparation & Batching Equipments

*Raw Material Storage Silo
*Automatic Batching System
*Ball Mill
*Magnetic Separator

2. Melting & Pre-forming Equipments

*Glass Melting Furnace
*Forehearth
*Gob Feeder

3. Forming Equipments

*Press Forming Machine
*Mold Set
*Automatic Take-out Robot

4. Annealing & Heat Treatment Equipments

*Annealing Lehr
*Temperature Control System

5. Machining & Fitting Assembly Equipments

*Cap & Pin Assembly Machine
*Cementing Machine
*Curing Chamber

6. Surface Treatment Equipments

*Zinc Galvanizing Line
*RTV Silicone Coating Line

7. Testing & Inspection Equipments

*Mechanical Tensile Testing Machine
*Residual Strength Test Machine
*Power Frequency Voltage Test Set
*Lightning Impulse Test System
*Visual Inspection System

8. Packing & Handling Equipments

*Automatic Packing Line
*Palletizing Machine
*Forklift / Overhead Crane

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Services

1. Turnkey Insulator Plant Solution

• Overall factory planning and production line layout design
• Equipment selection, matching and integration
• Installation, commissioning and trial operation
•Capacity & Quality Acceptance

2. Process Design & Optimization

•Design of production process route for glass/porcelain insulators
• Furnace – forming – annealing – cementing parameter matching
• Creepage distance, umbrella-shaped structure and mold matching optimization
• Yield rate & cost control optimization plan

3. Automation & Line Upgrade Solutions

• Semi-automatic to fully automatic production line upgrade
• Automation transformation of forming, part picking and cementing
• Robot integration (Robotic handling)
• Technical upgrade of old equipment

4. Quality Control & Testing Solutions

• Overall solution for mechanical and electrical laboratories
• M&E/RIV/Residual Strength test system configuration
• Process Quality Control
• Compliant with IEC/ANSI/GB/IS standards

5. Energy Saving & Environmental Solutions

• Energy consumption assessment and optimization of furnaces
• Waste heat recovery system solution
• Low-emission furnace design
• Comply with local environmental protection regulations

6. Anti-pollution & Surface Treatment Solutions

• RTV Silicone rubber Coating System Integration
• Anti-fouling Grade assessment (ESDD/NSDD)
• Creepage distance Optimization Suggestions
• Suitable for highly polluted, coastal, and desert environments

7. Capacity Planning & ROI Analysis

• Annual production capacity design (pcs/year)
• Investment budget and phase construction suggestions
• Labor/Energy consumption/unit cost estimation
• Payback period (ROI) analysis

8. Technical Training & Localization Support

• Operation and maintenance training
• Process parameter training
• Fault diagnosis training
• Overseas on-site/remote technical support